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A study on fatigue damage of asphalt mixture under different compaction using 3D-microstructural characteristics

Jing HU, Pengfei LIU, Bernhard STEINAUER

《结构与土木工程前沿（英文）》 2017年第11卷第3期页码 329-337 doi: 10.1007/s11709-017-0407-9

摘要： The aim of this paper is investigating the microstructural characteristics of asphalt mixture under different compaction powers. In order to achieve this aim, a test track was built to provide asphalt mixture specimens and X-ray computed tomography (XCT) device was used to scan the internal structure. The aggregate particles and air-voids were extracted using Digital Image Processing (DIP), so the relationship between compaction and air-voids was determined at first, and then, the effect of aggregate particles on the morphology of air-voids can be evaluated, finally, fatigue properties of asphalt mixture with different air-void ratio were measured by indirect tensile fatigue test as well. The research results release the distribution of microstructures in asphalt pavement. 3D fractal dimension is an effective indicator to quantize the complexity of aggregate particles and air-voids; suffering the same compaction power, aggregates cause different constitutions of air-voids in asphalt mixture; investigation in this paper can present the essential relationship between microstructures and fatigue properties.

关键词： asphalt mixture microstructure morphology digital image processing fatigue damage

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Estimation of fatigue damage of airplane landing gear

LIU Ke-ge, YAN Chu-liang, ZHANG Shu-ming

《机械工程前沿（英文）》 2006年第1卷第4期页码 424-428 doi: 10.1007/s11465-006-0051-x

摘要： Taking the main landing gears of fighter and transport airplanes as examples, the fatigue life was estimated by means of the Miner s rule and from the spectrum of the real measurements. The computed results show that the landing damage to the fighter and transport airplanes is 75% and 60% of the total damage, and the damage caused by the landing stroke is 40% of the landing-gear damage. The fatigue damage properties can provide important information for reliable designing and the structural optimization.

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确定性疲劳累积损伤理论进展

杨晓华,姚卫星,段成美

《中国工程科学》 2003年第5卷第4期页码 81-87

摘要：

著名的Miner-Palmgren线性累积损伤理论的提出已有70余年，但由于疲劳问题的复杂性，迄今为止还没有一个模型的工程应用价值能与该理论媲美。疲劳累积损伤理论仍在发展与完善中。文章根据疲劳损伤与疲劳累积损伤理论的特点，将确定性疲劳累积损伤理论分成两大类，即线性累积损伤理论和非线性累积损伤理论，并将主要的非线性累积损伤理论分成五类：a. 基于损伤曲线法的非线性累积损伤理论；b. 基于材料物理性能退化概念的非线性累积损伤理论；c. 基于连续损伤力学概念的非线性累积损伤理论；d. 考虑载荷间相互作用效应的非线性累积损伤理论；e. 基于能量法的非线性累积损伤理论。文章分析了每一类模型中有代表性模型的物理背景，回答了模型在疲劳累积损伤理论中存在的主要问题，简要评述了模型的优缺点，讨论了确定性疲劳累积损伤理论的几个关键问题。

关键词：疲劳线性与非线性累积损伤损伤力学能量

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Contact fatigue life prediction of a bevel gear under spectrum loading

Pan JIA, Huaiju LIU, Caichao ZHU, Wei WU, Guocheng LU

《机械工程前沿（英文）》 2020年第15卷第1期页码 123-132 doi: 10.1007/s11465-019-0556-8

摘要： Rolling contact fatigue (RCF) issues, such as pitting, might occur on bevel gears because load fluctuation induces considerable subsurface stress amplitudes. Such issues can dramatically affect the service life of associated machines. An accurate geometry model of a hypoid gear utilized in the main reducer of a heavy-duty vehicle is developed in this study with the commercial gear design software MASTA. Multiaxial stress–strain states are simulated with the finite element method, and the RCF life is predicted using the Brown–Miller–Morrow fatigue criterion. The patterns of fatigue life on the tooth surface are simulated under various loading levels, and the RCF curve is numerically generated. Moreover, a typical torque–time history on the driven axle is described, followed by the construction of program load spectrum with the rain flow method and the Goodman mean stress equation. The effects of various fatigue damage accumulation rules on fatigue life are compared and discussed in detail. Predicted results reveal that the Miner linear rule provides the most optimistic result among the three selected rules, and the Manson bilinear rule produces the most conservative result.

关键词： bevel gear rolling contact fatigue (RCF) multiaxial fatigue criterion load spectrum damage accumulation rule

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船体结构疲劳寿命的评估

李靖宇,田常录

《中国工程科学》 2006年第8卷第2期页码 51-54

摘要：

船舶事故分析表明，疲劳破坏是其结构破坏的主要形式。由于船体中节点的多样性以及节点荷载的复杂性，使得船体结构的疲劳校核计算也相当复杂，所以工程中提出了一些简化方法。介绍了船体结构疲劳强度校核的基本原理，疲劳载荷和疲劳累积损伤计算方法；编写了船体结构疲劳强度校核程序，并用其评估了大型油轮（VLCC）在典型节点处的疲劳寿命。

关键词：船体结构疲劳寿命累积损伤

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交叉模态对结构随机振动疲劳损伤的贡献

朱学旺,刘青林

《中国工程科学》 2008年第10卷第10期页码 36-41

摘要：

以小阻尼简支梁为例，讨论了交叉模态对随机振动疲劳损伤累积的贡献；结构的响应分析采用模态叠加方法，随机振动疲劳损伤累积分析采用Miner线性疲劳损伤准则。数值模拟结果表明,即使是小阻尼稀疏模态结构，交叉模态对结构振动疲劳损伤累积的贡献也是不容忽视的。

关键词：交叉模态结构随机振动疲劳损伤累积随机振动响应模态叠加小阻尼稀疏模态系统

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Cracking evolution behaviors of lightweight materials based on

Y. Luo, S. C. Wu, Y. N. Hu, Y. N. Fu

《机械工程前沿（英文）》 2018年第13卷第4期页码 461-481 doi: 10.1007/s11465-018-0481-2

摘要：

Damage accumulation and failure behaviors are crucial concerns during the design and service of a critical component, leading researchers and engineers to thoroughly identifying the crack evolution. Third-generation synchrotron radiation X-ray computed microtomography can be used to detect the inner damage evolution of a large-density material or component. This paper provides a brief review of studying the crack initiation and propagation inside lightweight materials with advanced synchrotron three-dimensional (3D) X-ray imaging, such as aluminum materials. Various damage modes under both static and dynamic loading are elucidated for pure aluminum, aluminum alloy matrix, aluminum alloy metal matrix composite, and aluminum alloy welded joint. For aluminum alloy matrix, metallurgical defects (porosity, void, inclusion, precipitate, etc.) or artificial defects (notch, scratch, pit, etc.) strongly affect the crack initiation and propagation. For aluminum alloy metal matrix composites, the fracture occurs either from the particle debonding or voids at the particle/matrix interface, and the void evolution is closely related with fatigued cycles. For the hybrid laser welded aluminum alloy, fatigue cracks usually initiate from gas pores located at the surface or sub-surface and gradually propagate to a quarter ellipse or a typical semi-ellipse profile.

关键词： fatigue crack initiation and growth fatigue damage mechanism damage tolerance defect characterization laser welded aluminum alloys

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Accumulated damage process of thermal sprayed coating under rolling contact by acoustic emission technique

Jia XU,Zhen-yu ZHOU,Zhong-yu PIAO

《机械工程前沿（英文）》 2016年第11卷第3期页码 227-232 doi: 10.1007/s11465-016-0395-9

摘要：

The accumulated damage process of rolling contact fatigue (RCF) of plasma-sprayed coatings was investigated. The influences of surface roughness, loading condition, and stress cycle frequency on the accumulated damage status of the coatings were discussed. A ball-on-disc machine was employed to conduct RCF experiments. Acoustic emission (AE) technique was introduced to monitor the RCF process of the coatings. AE signal characteristics were investigated to reveal the accumulated damage process. Result showed that the polished coating would resist the asperity contact and remit accumulated damage. The RCF lifetime would then extend. Heavy load would aggravate the accumulated damage status and induce surface fracture. Wear became the main failure mode that reduced the RCF lifetime. Frequent stress cycle would aggravate the accumulated damage status and induce interface fracture. Fatigue then became the main failure mode that also reduced the RCF lifetime.

关键词： accumulated damage spray coating rolling contact fatigue acoustic emission

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Review of the damage mechanism in wind turbine gearbox bearings under rolling contact fatigue

Yun-Shuai SU, Shu-Rong YU, Shu-Xin LI, Yan-Ni HE

《机械工程前沿（英文）》 2019年第14卷第4期页码 434-441 doi: 10.1007/s11465-018-0474-1

摘要： Wind turbine gearbox bearings fail with the service life is much shorter than the designed life. Gearbox bearings are subjected to rolling contact fatigue (RCF) and they are observed to fail due to axial cracking, surface flaking, and the formation of white etching areas (WEAs). The current study reviewed these three typical failure modes. The underlying dominant mechanisms were discussed with emphasis on the formation mechanism of WEAs. Although numerous studies have been carried out, the formation of WEAs remains unclear. The prevailing mechanism of the rubbing of crack faces that generates WEAs was questioned by the authors. WEAs were compared with adiabatic shear bands (ASBs) generated in the high strain rate deformation in terms of microstructural compositions, grain refinement, and formation mechanism. Results indicate that a number of similarities exist between them. However, substantial evidence is required to verify whether or not WEAs and ASBs are the same matters.

关键词： rolling contact fatigue (RCF) white etching area (WEA) white etching crack (WEC) adiabatic shear band (ASB)

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A dimensional analysis on asphalt binder fracture and fatigue cracking

Qian ZHAO, Zhoujing YE

《结构与土木工程前沿（英文）》 2018年第12卷第2期页码 201-206 doi: 10.1007/s11709-017-0402-1

摘要： Fracture and fatigue cracking in asphalt binder are two of most serious problems for pavement engineers. In this paper, we present a new comprehensive approach, which consists both of dimensional analysis using Buckingham Theorem and -integral analysis based on classic fracture mechanics, to evaluate the fracture and fatigue on asphalt binder. It is discovered that the dimensional analysis could provide a new perspective to analyze the asphalt fracture and fatigue cracking mechanism.

关键词： Dimensional analysis asphalt fracture fatigue cracking

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Hierarchical approach for fatigue cracking performance evaluation in asphalt pavements

Ibrahim ONIFADE, Yared DINEGDAE, Björn BIRGISSON

《结构与土木工程前沿（英文）》 2017年第11卷第3期页码 257-269 doi: 10.1007/s11709-017-0410-1

摘要： In this paper, a hierarchical approach is proposed for the evaluation of fatigue cracking in asphalt concrete pavements considering three different levels of complexities in the representation of the material behaviour, design parameters characterization and the determination of the pavement response as well as damage computation. Based on the developed hierarchical approach, three damage computation levels are identified and proposed. The levels of fatigue damage analysis provides pavement engineers a variety of tools that can be used for pavement analysis depending on the availability of data, required level of prediction accuracy and computational power at their disposal. The hierarchical approach also provides a systematic approach for the understanding of the fundamental mechanisms of pavement deterioration, the elimination of the empiricism associated with pavement design today and the transition towards the use of sound principles of mechanics in pavement analysis and design.

关键词： fatigue cracking energy based crack initiation mechanistic approach pavement analysis

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Assessment of fatigue life of remanufactured impeller based on FEA

Lei XU,Huajun CAO,Hailong LIU,Yubo ZHANG

《机械工程前沿（英文）》 2016年第11卷第3期页码 219-226 doi: 10.1007/s11465-016-0394-x

摘要：

Predicting the fatigue life of remanufactured centrifugal compressor impellers is a critical problem. In this paper, the S-N curve data were obtained by combining experimentation and theory deduction. The load spectrum was compiled by the rain-flow counting method based on the comprehensive consideration of the centrifugal force, residual stress, and aerodynamic loads in the repair region. A fatigue life simulation model was built, and fatigue life was analyzed based on the fatigue cumulative damage rule. Although incapable of providing a high-precision prediction, the simulation results were useful for the analysis of fatigue life impact factors and fatigue fracture areas. Results showed that the load amplitude greatly affected fatigue life, the impeller was protected from running at over-speed, and the predicted fatigue life was satisfied within the next service cycle safely at the rated speed.

关键词： remanufactured impeller fatigue life impeller failures finite element analysis (FEA)

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南京长江第四大桥钢桥面铺装疲劳性能试验研究

詹俞,李国芬,王宏畅

《中国工程科学》 2013年第15卷第8期页码 75-78

摘要：

结合南京长江第四大桥钢桥面铺装实体工程，开展铺装层混合料20 ℃疲劳性能试验。为了使试验结果能够更真实地反映主桥铺装的实际情况，直接采用主桥铺装使用的混合料成型试件，其中，带钢板复合梁试件为施工现场摊铺、碾压成型。室内试验对铺装结构单层采用劈裂疲劳试验，选择0.2、0.3、0.4、0.5、0.6这5个等级的应力水平，对组合结构采用带钢板复合梁疲劳试验，荷载水平为6 kN、7 kN、8 kN，并通过回归分析得到疲劳方程。

关键词：道路工程钢桥面铺装疲劳性能劈裂疲劳疲劳方程

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Enhancing fatigue life of cylinder-crown integrated structure by optimizing dimension

Weiwei ZHANG,Xiaosong WANG,Zhongren WANG,Shijian YUAN

《机械工程前沿（英文）》 2015年第10卷第1期页码 102-110 doi: 10.1007/s11465-015-0329-y

摘要：

Cylinder-crown integrated hydraulic press (CCIHP) is a new press structure. The hemispherical hydraulic cylinder also functions as a main portion of crown, which has lower weight and higher section modulus compared with the conventional hydraulic cylinder and press crown. As a result, the material strength capacity is better utilized. During the engineering design of cylinder-crown integrated structure, in order to increase the fatigue life, structural optimization on the basis of the adaptive macro genetic algorithms (AMGA) is first conducted to both reduce weight and decrease peak stress. It is shown that the magnitude of the maximum principal stress is decreased by 28.6%, and simultaneously the total weight is reduced by 4.4%. Subsequently, strain-controlled fatigue test is carried out, and the stress-strain hysteresis loops and cyclic hardening curve are obtained. Based on linear fit, the fatigue properties are calculated and used for the fatigue life prediction. It is shown that the predicted fatigue life is significantly increased from 157000 to 1070000 cycles after structural optimization. Finally, according to the optimization design, a 6300 kN CCIHP has been manufactured, and priority application has been also suggested.

关键词： cylinder-crown integrated hydraulic press (CCIHP) adaptive macro genetic algorithms (AMGA) strain-controlled fatigue test

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腐蚀环境下飞机结构疲劳寿命的分析方法

穆志韬

《中国工程科学》 2002年第4卷第3期页码 68-72

摘要：

依据海军现役飞机的腐蚀环境特点及结构件腐蚀损伤深度拟合规律，采用应力场强法和局部应力应变法分别对疲劳缺口系数K_f及疲劳寿命计算模型进行了分析，提出了一种腐蚀环境下飞机结构疲劳寿命的评定方法。该方法以室温大气环境下的寿命评定结论为依据，考虑了结构件腐蚀损伤后潮湿空气、盐雾、盐雾＋SO₂等环境介质对疲劳寿命的影响，并结合国产某型飞机机翼前梁缘条腐蚀损伤部位的疲劳寿命及剩余寿命估算实例进行了分析。

关键词：飞机结构疲劳寿命腐蚀环境疲劳缺口系数